导航手术理念下数控编程与工艺实验教学

Research on NC Programming and Process Experimental Teaching under the Concept of “Navigation Surgery”

  • 摘要: 针对数控编程与工艺实验教学中设备台套数不足、切削过程不可视、问题暴露滞后与评价偏重终端等问题,该文提出了“导航手术”理念下的实验教学机制。在分析传统“编程—加工”线性教学模式面临的诸多困境基础上,以复杂曲面阀盖零件数控铣削实验为例,阐述其在术前规划、仿真导航、精准实施、术后评估等方面的实践路径。结果表明:仿真阶段错误拦截率达85.6%,单组返工次数由2.3次降至0.6次,单组机床占用时间由58.4 min缩短至36.2 min,任务完成合格率由72%提高至93%,综合实验报告优良率由62%提高至83%,推动数控实验教学从操作训练转向复杂任务的精确加工训练。该文提出的“导航手术”理念下的实验教学机制,可为复杂零件数控铣削类实验教学改革提供参考。

     

    Abstract: Addressing the core problems in NC programming and process experimental teaching—insufficient equipment, invisible cutting process, delayed error exposure, and evaluation biased toward terminal results—this paper proposes an experimental teaching mechanism under the concept of “navigation surgery”. On the basis of analyzing the difficulties of the traditional “programming—machining” linear model, and taking the NC milling experiment of a complex curved valve-cover part as an example, the practical paths in preoperative planning, simulation navigation, precise implementation and postoperative evaluation are elaborated. Through mechanism innovation, the course achieved a series of outcomes in moving the exposure of problems to earlier stages, strengthening process planning competence, standardizing process evaluation and improving task quality: the error interception rate in the simulation stage reached 85.6%, the average number of machine-tool rework operations per group decreased from 2.3 to 0.6, the average machine occupation time per group decreased from 58.4 min to 36.2 min, the task qualification rate rose from 72% to 93%, and the excellence rate of comprehensive experiment reports increased from 62% to 83%; the mechanism also promoted a sustainable transition of NC experimental teaching from operation-oriented training to precision machining training for complex tasks. The proposed mechanism can provide a practical reference for the reform of NC milling experiments for complex parts.

     

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