轴承感应加热拆卸过程的电磁热弹耦合建模与仿真

Electromagnetic-Thermal-Elastic Coupling Model for Induction Heating Disassembly Process of Bearing

  • 摘要: 该文分析了基于电磁感应加热技术的大型轴承拆卸过程,并结合工程实际,建立了涉及电磁场、温度场和应力应变场的轴承多物理场耦合模型。为了提出一种高精度的轴承电磁热弹耦合模型,根据各个物理场之间的耦合关系确定了序贯耦合方法,并基于数值仿真技术求得了大型轴承涡流场数值解;采用分离变量法和特征值法求得了温度场解析解;采用位移解法求得了热应力应变解析解。与数值仿真和实验结果对比,该文验证了轴承电磁热弹耦合半解析模型的可行性和有效性。

     

    Abstract: The disassembly process of large size bearings based on electromagnetic induction heating was analyzed. A multi-physics coupling model for the bearing induction heating disassembly in engineering practice was then proposed, in which involving the electromagnetic field, temperature field and stress-strain field. In order to improve the computational accuracy and efficiency of electromagnetic-thermal-elastic coupling model, the sequential coupling method was then determined according to the coupling relationship between the various physical fields. Based on numerical simulation, we obtained the numerical solution of large size bearing eddy current field. Moreover, the temperature field analytical solution was obtained by using the separation variable method and the eigenvalue method, and the thermos-elastic deformation analytical solution was obtained by using the displacement solution method. Compared with numerical simulation and experimental results, the feasibility and effectiveness of the electromagnetic-thermal-elastic coupling semi-analytical model were verified.

     

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