基于模糊PID的负载模拟装置在《智能制造技术与装备》教学中的应用研究

Research on the Application of Load Simulation Device Based on Fuzzy PID in the Teaching of Intelligent Manufacturing Technology and Equipment

  • 摘要: 为解决我国高等教育改革中实验教学资源匮乏的问题,推进新工科建设,设计了一种用于教学的串联式电动负载模拟器。该模拟器能够模拟机床主轴、数控机床、工业机器人等设备在实际工作环境下所受外部载荷,并通过给定的模拟工况加载信号实现对设备的有效加载,其在课程实验中能够帮助学生更好地掌握理论知识。本文设计的用于教学的负载模拟器由以下几步实现:首先对主要驱动形式的特点进行分析,确定了加载装置的整体构型设计;其次根据功能需求和整体方案规划,确定模拟器的结构和加载方式为串联结构和电动式加载;在加载装置控制系统部分,构建了基于模糊PID的显式力控制器;最后基于负载模拟器开展单自由度恒定载荷加载试验,试验结果说明加载系统对定值加载误差较小,可以满足高精度的定值加载需要。

     

    Abstract: In order to address the shortage of experimental teaching resources in China’s higher education reform and promote the construction of new engineering disciplines, a series electric load simulator for teaching has been designed. This simulator can simulate external loads on equipment such as machine tool spindles, CNC machine tools, and industrial robots in actual working environments, and effectively load the equipment through the given simulated working condition loading signal. It can help students better grasp theoretical knowledge in course experiments. The load simulator designed for teaching in this article consists of the following steps: firstly, the characteristics of the main driving forms are analyzed, and the overall configuration design of the loading device is determined; Secondly, based on functional requirements and overall plan planning, determine the structure and loading method of the simulator as series structure and electric loading; In the control system of the loading device, an explicit force controller based on fuzzy PID was constructed; Finally, a single degree of freedom constant load loading test was conducted based on a load simulator. The test results showed that the loading system had a small error in fixed value loading and could meet the needs of high-precision fixed value loading.

     

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