柴油机SCR低温解冻实验教学系统设计与研发

Design and Development of Experimental Teaching System for Diesel Engine SCR Low Temperature Thawing

  • 摘要: 为提升内燃机领域实验教学水平并加强学生对柴油机排放后处理技术及高纬度地区SCR应用特性的理解,本文开发了一套专注于柴油机SCR系统低温解冻现象及控制策略的实验教学设备,功能涵盖硬件、软件、智能算法的应用与实践。该设备由SCR系统安装台架和移动热源控制台组成,配备可控振动装置模拟实际车辆运行状态,通过电脑模拟车辆ECU控制解冻策略,并与仿真软件紧密集成,确保了实验的真实性、可视性和拓展性。在教学过程中,学生通过操作观察不同冷却液流量和加热器类型下的尿素解冻规律,并利用数据分析软件进行可视化处理,从而深化对SCR系统运行方式及低温状态下尿素相变与喷射过程的理解,同时掌握内燃机领域的基本实验操作和数据处理方法,全面提升实践能力和理论认知。

     

    Abstract: To enhance experimental teaching in the field of internal combustion engines and strengthen students' understanding of diesel engine emission after-treatment technology and SCR application characteristics in high-latitude regions, this paper presents the development of an experimental teaching equipment focused on low-temperature defrosting phenomena and coping strategies for diesel engine SCR systems. The equipment consists of an SCR system installation frame and a mobile heat source control console, equipped with a controllable vibration device to simulate actual vehicle operating conditions, and is closely integrated with simulation software, ensuring the experiment's authenticity, visibility, and expandability. During the teaching process, students observe and operate under various coolant flow rates and heater types to study urea defrosting patterns, while using data analysis software for visualization. This approach deepens their understanding of SCR system operation modes and urea phase change and injection processes at low temperatures, enabling them to master basic experimental operations and data processing methods in the field of internal combustion engines, thereby comprehensively improving their practical skills and theoretical knowledge.

     

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