高性能胶接表面粗化加工实验平台设计与应用

Design and Application of High-Performance Adhesive Bonding Surface Roughening Experimental Platform

  • 摘要: 面向航空航天大尺寸胶接构件表面处理需求,本文设计了集成工业机器人、主动柔顺力控系统及多模式打磨单元的表面粗化加工实验平台,开发了具备轨迹规划、动态参数调控和硬件协同控制的软件系统。设计了多层次实验教学内容,通过铝-铝合金试件实验确定了最优表面粗糙度及纹理方向,基于响应曲面法优化获得最佳工艺参数组合,验证了实验平台的有效性。本实验平台不仅可用于机电类专业本科生的实验教学,也可作为相关领域研究生开展胶接构件粗化加工工艺参数优化的研发平台。

     

    Abstract: To meet the surface treatment requirements of large-sized bonded components in aerospace, this paper designs an experimental platform for surface roughening that integrates industrial robots, active compliance force control systems, and multi-mode grinding units. A software system with trajectory planning, dynamic parameter regulation, and hardware coordination control is developed. Multi-level experimental teaching contents were designed. Through experiments on aluminum-aluminum alloy specimens, the optimal surface roughness and texture direction are determined. The best process parameter combination is obtained through response surface method optimization, verifying the effectiveness of the experimental platform. This experimental platform can not only be used for undergraduate experimental teaching, but also serve as a research development platform for postgraduate students in related fields to optimize the roughening processing parameters of bonded components.

     

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